Are you searching for the best belt sander but having trouble deciding on the ideal product? Going through all the reviews online is time consuming, but you don’t have to as we have prepared comprehensive reviews of the 8 best belt sanders today. We’ll take a look at their features and show you how they’re different from the rest of the field, so let’s get on to them.
| Picture | Name | Price | Our Rating | Availability |
|---|---|---|---|---|
| WEN 6502 4 x 36-Inch Belt with 6-Inch Disc Sander | $$ | 4.5 | Check Availability | |
| Black & Decker DS321 Dragster | $ | 4.5 | Check Availability | |
| Hitachi SB8V2 | $$ | 4.5 | Check Availability | |
| Grizzly H6070 Belt and 5-Inch Disc Sander | $$ | 4.3 | Check Availability | |
| Black & Decker BR318 | $ | 4.2 | Check Availability | |
| Genesis GBS321A | $ | 4.5 | Check Availability | |
| Makita 9403 | $$$ | 5.0 | Check Availability | |
| WEN 6321 | $ | 4.8 | Check Availability |
>> Check Out Our Favorite Belt Sander <<
WEN 6502 4 x 36-Inch Belt with 6-Inch Disc Sander
Features
The Wen 6502 is a versatile belt sander that’s capable of smoothing and removing splinters and jagged edges on lumber or wood. The ½ HP, 4.3 amp motor provides sufficient power so the belt sander doesn’t break down even when under load. The belt measures 4-inches by 36 inches and is easy to change so you can switch and change sand paper grits any time it is necessary.
The nice thing about the Wen belt is it tilts from zero to ninety degrees, allowing you to work with different workpieces while the solid cast iron base ensures the tool is free of vibrations. The 6 inch disc provides sufficient capacity for sanding, and the inclusion of a cast aluminum work table is a nice touch.
Apart from the belt disc sander, there’s also a miter gauge so you can sand steadily along angled edges, a dust port for hooking up onto a dust extractor and a stop bar for control and safety. However there’s very little to worry about when it comes to stability thanks to the heavy duty base that prevents the unit from walking or tipping over while you’re using it.
As many reviewers have noted, the belt is easy to adjust be it from a horizontal or vertical spot, and once you hook the sander up to a dust collector, you’re good to go. Overall, this is a solid belt sander and you cannot go wrong with it.
Specifications
- Motor: 1/2 HP, 120V, 60 Hz
- Net Weight: 41 lbs.
- Dust Port Size: 2-1/4″ (Diameter)
- Belt Grit: A80
- Belt Speed: 1900 SFM
- Belt size: 4″ x 36″
- Motor speed (no load): 3450 RPM
Pros
- Versatile belt tilt
- Base is solid
- Powerful motor
- No vibration
Cons
- Instructions need to be read thoroughly prior to use
Black & Decker DS321 Dragster
Features
If you read the best belt sander reviews, you’re going to see the Black & Decker brand mentioned often, and the Dragster is one of their best efforts yet. The 7 amp motor provides superior performance, and the retractable hood allows the Dragster to be used in different applications.
Apart from the 7 amp power, the Dragster can sand three times nearer the edge of adjoining surfaces, and the 3 position adjustable handle means you can work in different ways while still comfortable. The dust collector also works without a fuss while keeping your workspace clean.
One of the things you’ll notice with the Dragster is its flush body, as that allows you to sand on surfaces that are vertical. As far as versatility goes it’s hard to beat the Dragster as you can use it to sand under kitchen cabinets and also decks, between banisters and spindles and large areas like countertops and floors.
The front roller is well designed and makes it possible to reach even tight spots and corners easily. What the Dragster does is reduce the requirements for flush sanding, thus making it ideal for DIY and home improvement projects.
The Dragster is lightweight and compact, and its three-position handle does what it should, namely provide maximum control while you’re working. If the time comes that you need to replace the paper, just use the adjustment knob and the belt release lever.
Not only does it make sandpaper change easy, but the knob ensures the belt’s position doesn’t change. Black & Decker have manufactured quite a number of belt sanders before that have gotten good reviews, and this is no exception. This belt sander is well balanced and worth the purchase.
Specifications
- Belt Width: 3â€
- Item Height: 6â€
- Depth: 15 in
- Width: 6 in
- Belt Length: 21â€
- Maximum Speed (ft./min.): 800
- Cord Length (ft.): 6
- Amperage (amps): 7
Pros
- Sanding results are excellent
- Low profile design is well implemented
- Durable
- Handle is adjustable
Cons
- Does not have variable speed
Hitachi SB8V2
Features
The SB8V2 may not be one of the more popular ones, but if you’re looking for the best belt sander this should really be considered. One of the major features of the Hitachi is its variable speed dial that has a speed range of 820 to 1,475 ft/min, which leads to more precise results while you sand.
The main has a soft elastomer surface, and the auxiliary handles improve your grip while sanding. The Hitachi’s tracking window also does a good job of enhancing the sanding surface visibility while you’re using it. A lot of good things have been said about its dust collection bag and they’re well deserved. Not only does it keep your workspace clean, but it also improves the sanding at corners.
The V-belt is resistant to wear and tear and actually helps extend the life of the Hitachi sander. As far as functionality is concerned, the Hitachi SB8V2 is a mid-sized tool, but don’t let the word mid-sized fool you as this is a powerful tool and has variable speed to boot.
Another reason to like the Hitachi is it is lightweight, and because when compared to other belt sanders in its class, the tool is more convenient. Sanding is smooth and straightforward and the rubber grips are easy on the hands. Most of the Hitachi belt sanders are known for the simple bushings replacement and this model is no exception as the process is clear cut.
The Hitachi is one of the best mid-sized belt sanders today, and while it has limitations, overall the quality is very high.
Specifications
- Amps: 9
- Weight: 9.5 lbs.
- Dust Sealed Switch: yes
- Dust Collection: yes
- No-load Noise: 87 dB
- Belt Size: 3″ x 21″
- No-Load High Speed: 1,475 fpm
- No-Load Low Speed: 820 fpm
Pros
- Lightweight
- Dust collector works very well
- Well balanced
- Making adjustments is easy
Cons
- Heavy
Grizzly H6070 Belt and 5-Inch Disc Sander
Features
We all want the best belt sander for the money, and while a lot of products claim do just that, few deliver quite like the H6070 from Grizzly. As a benchtop sander the Grizzly doesn’t disappoint with its 30″ long by 1″ wide belt and five inch disc providing power and performance.
The Grizzly is especially good for sanding complex parts, dry sharpening and also contour sanding. The disc sanding tables and the belt tilt at 45 degrees for increased versatility, and the detachable idler roller guard and belt platen goes far to simplify the sanding process.
There are some plastic parts here but they are durable, and all the moving parts are made of metal. Because the sander comes with the sanding disc and the belt you’ll be able to use the tool right away, and no matter what you’re working on, the Grizzly doesn’t rattle as it runs smoothly. The unit is well-balanced and you’ll have no trouble keeping it steady during operation. If you take a look at the grinder you’ll see it is made up mostly of metal, and it is what gives the Grizzly a solid feel.
Specifications
- Motor: 110V, single-phase, 1/3 HP
- RPM: 3450
- 5″ PSA Discs: yes
- 1″ x 30″ Belts: yes
- Platen Dimensions: 1″ x 3″
- Disc Sander Table Dimensions: 4″ x 7-5/16″
- Belt Sander Table Dimensions: 5-1/8″ x 5-1/8″
- Tables Tilt: Right 45°, Left 0°
- Tracking Adjustment: yes
- Direct Drive: yes
Pros
- Tracking adjustment works very well
- Changing the belt is easy
- Well built
- Ideal for small woodworking
Cons
- A little noisy at times
Black & Decker BR318
Features
If you’re searching for the best option amongst belt sanders, the BR318 from Black & Decker is something you might have come across a few times, and it’s certainly worth a look. The 6 amp motor is sufficient for quick sanding, and the angled belt design does a good job of sanding loser on the edge of adjacent surfaces than other belt sanders.
The belt sander also has an auto belt tracker to ensure the sanding belt is properly aligned while you’re using it. Just like other Black & Decker belt sanders, the BR318 has a flush body design that allows you to sand on vertical surfaces. Most of the belt sanders today have an ergonomic design and the BR318 scores high points in this regard. The belt sander isn’t just comfortable however, as it is also compact: compared to rival belt sanders, the BR318 takes up to 15% less space, allowing it to reach tight spots.
The BR318 is a small, inexpensive belt sander, but that doesn’t mean it lacks power. In fact with its power you can sand large areas like countertops and floors as well as removing rough surface materials. Some even use this on tabletops and decks and for smoothening uneven hardwood flooring.
The BR318 is one of the best in the small belt sander class, and for all its features, the belt sander manages to be light. One of the concerns of a light belt sander is durability of course, but by and large the unit is durable. If you’re looking for a quality belt sander that won’t break your budget, this is it.
Specifications
- Belt Size: 3″ x 18″
- Width: 6.4 In.
- Length: 13.1 In.
- Weight: 4 lbs.
- RPM (Rotations per Minute): 656
- Amps: 6
Pros
- Good ergonomics
- Durable
- Lightweight
- Capable of handling various woodworking projects
Cons
- The rigger hold-down button is bit too deep down
Genesis GBS321A
Features
The Genesis is one of the best belt sanders in the market as its low profile design works well when it comes to sanding tight spots. The Genesis is easy to use as well and the single lever simplifies the belt changing process. The front handle works fine as it is but it’s not difficult to make adjustments if necessary.
The flat side is tight, and its combination of versatility and power, along with ease of use, makes this a good choice for beginners and hobbyists. The Genesis isn’t as noisy as other belt sanders, and it is versatile enough for general contractors, deck builders, floor installers, furniture makers, carpenters and woodworkers.
The electronic speed control and 8 amp motor provides power and precision while keeping the speed constant. The variable speed control dial on the other hand, lets you set the speed to the task you’re working on.
The Genesis comes with an auto-tracking belt mechanism that monitors the belt without requiring adjustments, and the front grip handle should keep you comfortable even when sanding for extended periods. Furthermore the belt sander’s low profile design offers just the right balance so you can work in tight corners.
If you’re working on a large task, the bundled cord (6.5 ft.) will come in handy, and you will also get a dust collection bag to minimize the dust in your work area. One of the trademarks of Genesis is versatility, and that is obvious here with the GBS321A as it is ideal for closets, furniture, wood panels, woodworking and other related tasks and projects.
Specifications
- Net Weight: 7.8 lb.
- Amp: 8
- Belt Size: 3†x 21â€
- No-Load Speed: 390-1180 ft./min.
- Rated Power: 120V~/ 60Hz
- Variable Speed: 390-1,180 ft./min.
- Warranty: 2 years
Pros
- Durable
- Solid base
- Cleans edges and surfaces well
- Easy to use
Cons
- Does not have a storage bag
Makita 9403
Features
One of the top rated belt sanders from Makita, the 9403 is equipped with an 8.8 amp motor for handling different types of sanding operations. The sander also comes with electronic speed control so speed remains constant under load. A look at the variable control speed dial shows the range is 690-1,440 ft./min., more than enough to handle different types of applications.
One of the most striking features of the Makita though is how quiet it is: at 84dB, it is one of the quietest belt sanders you will come across and should allow you to work without raising a ruckus.
Makita belt sanders are known for their ease of use and the 9403 is no exception. One of its most notable features is the auto tracking belt system that does the belt monitoring for you, and the front grip has been designed expressly for easy operation. The low profile design offers just the right balance and the extended base enables you to sand against a wall via its side and nose.
Maneuverability won’t be a problem either thanks to the 16.4-foot power cord. As you work, the Makita dust collector goes to work to minimize dust in the area, and you can purchase a sanding shoe for accurate depth sanding.
With its versatility, the 9403 is more than capable of handling different types of sanding projects and is great for closets, furniture and other tasks. Features wise the Makita isn’t lacking, but it doesn’t compromise when it comes to ease of use and quality. If you’re looking for a powerful belt sander that gets the job done, this is it.
Specifications
- Belt Size: 3″ x 21″
- Shipping Weight: 11.8 lbs.
- Net Weight: 9.5 lbs.
- Overall Length: 11-5/8″
- Amps: 8.8
- Belt Speed (variable speed): 690 – 1,440 ft./min.
Pros
- Powerful motor
- Not noisy
- Comfortable grip
- Dust bag works well
Cons
- Not too many accessories currently available
WEN 6321
Features
If you’re searching for a dependable belt sander, the 6321 is worth a look thanks to its ability to sand away paint strips, splinters and finish off edges with no difficulty. This is possible due to the 7 amp motor and its 820 ft. per min. belt spin rate. With this type of performance, sanding becomes quick and easy, and the front roller allows the belt to sand tight spots because it extends past the upper edge of the casing.
In spite of its versatility, the 6321 weighs only 6 lbs. so it’s not going to tire you even when used on a continuous basis. The belt sander also has a lock in safety mechanism that enables continuous sanding without having you hold the trigger switch all the time. When you order the 6321, it comes with a belt release lever so you can change sandpaper easily, a dust bag collector and a knob to adjust the belt alignment if necessary.
When it comes to performance, it’s hard to argue with the 6321 as the motor rotates the belt at more than 13 ft. every second, and as mentioned earlier it does this while being compact. The aforementioned dust bag works without a hitch and since it’s detachable, cleaning up afterwards is straightforward. The 6321 is advanced enough to handle an assortment of sanding jobs as well as basic ones, so a warped wood piece presents no problems and will be leveled easily.
Specifications
- Belt Width: 3 in
- Height: 6.25 in
- Amperage (amps): 7
- Maximum Speed (ft./min.): 820
- Cord Length (ft.): 6
- Belt Length: 20 in
- Corded: yes
- Dust Collection Type: bag
- Product Width (in.): 6.6
- Product Depth (in.): 14.3
- Product Height (in.): 6.25
Pros
- Built to last
- Removes wood warping easily
- Compact
Cons
- Does not come with a case
Features to Look For in a Belt Sander
There are two basic types of belt sanders, stationary and handheld.
- Stationary belt sanders are designed to be fixed in one place. The sanding belt is set on the sander surface, and they’re usually heavier than handheld models. Stationary belt sanders are often used commercially and capable of sanding metal and wood.
- Handheld belt sanders are the ones used by DIY enthusiasts as they’re more than capable of finishing sanding jobs in the home. Handheld belt sanders have the belt at the bottom so the sanding area may be applied on the floor, patio or other objects.
Belt sanders may be fitted with cloth or paper belts and changed when necessary. The belts’ grit level varies as well, ranging from very coarse to very fine: the higher the belt number the finer the grit will be. As a rule the number matches the abrasive particle amount in a specific space. Rough grit sandpaper has large particles in low numbers while finer grit paper has smaller but greater number of particles.
A quick look at grit types:
- 20 to 40: very coarse and should be handled with care
- 40 to 60: still coarse but not as abrasive as the 20 to 40 level
- 60 to 80: this is the medium range and can be used for wood and instead of metal. The 60 to 80 grit range is usually what DIYers use when getting wood ready for varnishing or paint. Medium grit sandpaper is useful for getting rid of paint on wood surfaces as well as rough spots and blemishes.
- 80 to 120: sandpaper between these numbers is classified as fine and ideal for use between coat varnishing and prepping wood for finishing.
- 120 to 220: this is super fine and should be used only for polishing the surface.
When shopping for belt sander, you need to consider the size relative to the type of sanding projects you’ll be doing. If you’re going to sand tight corners or cabinet interiors, you’ll need a handheld belt sander as they’re lightweight and can be moved without difficulty.
Dust is another factor that you’ll need to consider: if you’re going to use the belt sander for several tasks and on a frequent basis, a reliable dust collector system is necessary. Furthermore you need to determine firsthand if you need a belt sander with variable speeds (most likely) or not.
Conclusion
Finding the best belt sander has never been easy as everyone seems to have a different opinion, but there’s no need for you to take anyone’s word for it: by being informed, you can simply choose from the 8 we have here and get maximum value for your money. Good luck on your projects!
